Understanding and meeting our customers’ needs has been the engine driving our business forward. Over the last couple of years alone, we have invested nearly $6.5 million into keeping our technology at the leading edge, with some 75% of that going into enhancing knitting production. Why? It’s what our customers — and the markets they serve — demand.
If you’re a brand in search of technical, high-performance socks of the highest quality, we’re always open to finding another partner and writing another success story.
More than 15 years ago we started on a journey with Smartwool. Even though we had never really touched wool before, they liked what they saw in us, and we were ready to take a calculated risk with them. The results have been a warm and wonderful success.
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After logging more than 25 years working for some of the leading makers of athletic socks, Hugh Gaither made a decision. He believed that he could create a better performance sock and, closer to the end of his career than the beginning, he set out to prove it.
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It’s no secret that the shoe brand Allbirds is soaring. Not surprisingly, the company was keen to use its popularity and grow into other related categories. And what’s a more natural extension for a shoe brand than socks?
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We have a diverse bank of single cylinder and double cylinder jacquard knitting equipment. Our core focus is single cylinder, and our machines span 108n to 200n with the vast majority being 144n. Our double cylinder machines are 144n. Over the past several years, Harriss & Covington has made significant investments in state-of-the-art knitting machines with toe closure. Nearly all our equipment is selective terry capable, allowing us to add targeted cushioning in select zones for specific applications and activities.
“We were looking for a partnership. Additionally, when I toured the facility and met the people, I got the sense of a company that wanted to innovate, they wanted to explore, they were interested in a challenge.”
John Ramsey, Smartwool®
Fully automated, microprocessor-controlled dye equipment ensures consistency and range from smaller sample machines up to 400-pound production machinery. Dryers are also fully automated.
“The timing was good and we felt a connection right from the start, Harriss & Covington being a family business like ours. Secondly, we think alike in terms of the partnership model. We both take the long-term view. Not just an order here or there.”
Joe & John Gaither, Feetures
Combining electric heat and steam applications ensures the very best layout dimensions as specified by our customers. Every sock — children to men’s extra large sizes — is inspected post-boarding for proper size, fit, about dimensions, shade consistency and any detectable defect.
“The spirit of innovative thinking is on both sides. We go to them, they come to us. We couldn’t have asked for a better partner for us and our business. They have allowed us to innovate and that is how we stay ahead of a very competitive marketplace.”
John Ramsey, Smartwool®
Unlike traditional textile printing methods such as heat transfer or dye sublimation, DTG printing uses specialized ink in order to print directly onto the garment giving the company the ability to print more specialized artwork, smaller runs and more customizations for customers.
“From the first meeting with Harriss & Covington, I knew there was something special about these guys. It was a like-minded business, similar in size and goals, and I always look for that. If you’re not matched up there, it won’t work. A huge company has different goals than ours, and one that is too small may not have the expertise or be able to stretch or change direction or go really fast when you need to.”
Justin Cleveland, Allbirds
High-volume multiple packs, specialized hanger packs, cardboard inserts, swiftachs, automated bagging lines, sole transfer — our packaging and folding department is equipped and experienced in every demand.
“Here we are after all this time, and Harriss & Covington still finds ways to surprise us. They are always pushing the envelope, and of course at Smartwool we do, too. We ask, ‘Can you do this?’ And they never say no.”
John Ramsey, Smartwool®
Error-free shipping and distribution to thousands of customer-specific destinations from our state-of-the-art warehouse. The latest computerized barcoding and check-weighing technologies track and monitor made-to-order, on-demand, case stock, pick-pack orders from shelf stock and case shipments that include all types of in-store displays.
“The timing was good and we felt a connection right from the start, Harriss & Covington being a family business like ours. Secondly, we think alike in terms of the partnership model. We both take the long-term view. Not just an order here or there.”
Joe & John Gaither, Feetures
More than 150 years of collective experience fuels an R&D department outfitted with the latest CAD systems. Whether it’s developing new and exciting products or executing quick tuns on samples, Harriss & Covington’s R&D delivers for our customers.
“The spirit of innovative thinking is on both sides. We go to them, they come to us. We couldn’t have asked for a better partner for us and our business. They have allowed us to innovate and that is how we stay ahead of a very competitive marketplace.”
John Ramsey, Smartwool®
Comprehensive, military-standard methodology audits quality at every stage of manufacturing, applying a pass/fail at every point through the process. For nearly a century, Harriss & Covington’s reputation for quality has been unsurpassed.
“From the first meeting with Harriss & Covington, I knew there was something special about these guys. It was a like-minded business, similar in size and goals, and I always look for that. If you’re not matched up there, it won’t work. A huge company has different goals than ours, and one that is too small may not have the expertise or be able to stretch or change direction or go really fast when you need to.”
Justin Cleveland, Allbirds
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